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Gibson Exhaust

This page covers the installation of the Gibson side exit aluminized cat-back exhaust on my Ranger.

The stock Ford exhaust pipe. Very plain even though I polished it.
You start by putting the rear tires on ramps, remove the spare tire, and unbolt the system from the catalytic converter (cat)
I've just figured out that the year old bolts on the cat are rusty and welded on one end. So, I used some oil and unscrewed them from the other side (you will understand what I mean if you look at your own exhaust)
View from the rear shows that the rear of my XLT has to be lifted, so the exhaust can clear the rear axle. The Edge doesn't have this problem, since it has a 2 inch factory lift.
This shot shows the wheel clearance on the XLT, and demonstrates why you need to lift the rear to remove the stock exhaust.
Here I'm turning the stock exhaust to clear the axle. A good idea is to use some wood and a floor jack to lift the rear bumper form more clearance.
I almost have the exhaust turned and will slide it out the front. I've also cut my hands on the heat shield.
Here's a good picture of how to twist the muffler around the rear axle and slide it out forward.
The exhaust is out, and you can see the catalytic converter.
Another shot of the factory exhaust. Notice my nice polish job on the tip.
Final shot of factory exhaust to prove that you can remove them without cutting it apart.
The exhaust assembles in parts, so you can install it more easily. You can also twist the tubes for better turns.
Here's the finished muffler. Too bad the Gibson name faces the wrong way and the weld seam shows out the right side of the truck. I guess this muffler was originally designed for a different vehicle.
Close-up of tailpipe
And here's the finished exhaust with the polished tip. You can adjust the angle from flat to a downward slant if you wish.
     
     

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Copyright © 2005, George J Novak. All Rights Reserved.