 This album covers the installation of EL wire into
my 6 inch ProComp off-road lights. This reproduces the "angel eyes"
effect that you see on many high end BMWs.
The EL wire was purchased from elwirecheap.com. I used two 24 inch white strands in the
3.2 mm size, each with it's own inverter. I opted for the
EZ connect
ends. Total cost was under $30.
| First take
off the rings that hold the light together. The blue
rubber gasket holds the lens to the rest of the light, and
has plenty of room for the EL wire to come through. | |
| While I was
at it, I decided this was a good time to service the
lights. I polished off all the rust, and replaced the
mounting bolts, nuts and rubber foot pads. The new black
pads were ordered from KC (only $3) | |
| I chose to ran just a
single power wire for the inverter. For ground, I tapped
into the existing ground for the light. This saved lots of
time in pulling wire through the light's armored conduit.
| |
| There
is plenty of room for the inverter at the back of the
light assembly. This makes it easy to install in off-raod
lights like ProComp or KC. | |
| I
added some sound deadening to seal the bottom of the
light, and cushion the inverter. | |
| Now connect
the inverter to the power & ground wires, and then connect
the EL wire to the inverter. If you have the EZ
connectors, it just snaps together, and can easily be
replaced. | |
| Without the rubber
gasket, you can see how the EL wire runs around the
perimeter of the light. | |
| The EL wire enters and
exits from the bottom of the light assembly. The excess
wire just goes back into the light housing. | |
| With the
gasket on, you can see how the EL wire is covered up. It
shines into the light reflector and illuminates the rim
area. | |
| With the
clamps on, you won't see the EL wire at all. You could
glue the EL wire to the rim, but I thought it looked
better under the gasket. | |
| I ran the EL
wire up from the bottom and gave it just enough length for
it to stop at the entry point. The excess EL wire just
stays behind the light. Done right, the effect is pretty
nice. | |
| Here's some different
angle shots to show how the light is reflected differently
by the lens of the off-road light. | |
| Here's some different
angle shots to show how the light is reflected differently
by the lens of the off-road light. | |
| Here's some different
angle shots to show how the light is reflected differently
by the lens of the off-road light. | |
| I wired the
EL lights into my parking lights for now, since I was too
tired to run a switch wire into the cab. I may do that
when I get some time. I'll also add a relay and fuses. | |
| The lights show blue
from my camera, but they are really a grey-white light.
The light reflection off the chrome lens makes it appear
slightly blue. | |
| I like how
the halo effect changes depending on the angle. The light
is drowned out when I turn on the headlights, so it
shouldn't annoy the police if they see them. It would just
look like a light reflection. | |
| From a
straight-on angle, you get two nice concentric rings of
light. It's an easy mod, so enjoy! | |
Update 5/20/06 ----
The halo lights were fun for a while, but I ran into some
problems with the EL wire. The hard bend that was required to
enter and exit the light assembly proved too much for the EL's
thin interior wire. Eventually, it broke and caused the light to
ground itself. This caused an overload in the inverter, which
resulted in a melt down (literally). I could has redesigned the
way I positioned the EL wires, but I decided to try another
approach entirely. Using small high power LED's, I have
accomplished the same effect with more light output and better
reliability. Here's how I did it:
|
To start, I drilled a small hole and installed a clear LED
into the hole. |
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I secured the LED and wires using real A/C duct tape. It's
strong, thick and heat resistant. |
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|
When viewed from direct front, the light makes a nice halo
on the reflector. I chose a clear LED that glows yellow. |
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Viewed off angle, the LED gives the light a nice even glow
of yellow. This light is completely obscured when the main
light is illuminated. |
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